{"id":6537,"date":"2026-05-30T04:05:55","date_gmt":"2026-05-30T01:05:55","guid":{"rendered":"https:\/\/jrn.isi.gov.ua\/?page_id=6537"},"modified":"2026-06-01T15:44:12","modified_gmt":"2026-06-01T12:44:12","slug":"doi-10-52150-2522-9117-2026-40-028","status":"publish","type":"page","link":"https:\/\/jrn.isi.gov.ua\/?page_id=6537&lang=en","title":{"rendered":"DOI: 10.52150\/2522-9117-2026-40-028"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\"><strong>D. O. Stepanenko<\/strong><sup>1<\/sup>, Ph.D. (Tech.), Senior Researcher, ORCID 0000-0001-5913-2284<br><strong>O. M. Grishin<\/strong><sup>1<\/sup> D. Sc. (Tech.), Senior Researcher, ORCID 0009-0000-0665-1179<br><strong>O. V. Kuksa<\/strong><sup>1<\/sup>, Ph. D. (Tech.), Researcher, ORCID 0000-0002-6268-0692<br><strong>L. O. Lisova<\/strong><sup>1<\/sup>, Ph. D. (Tech.), Senior Researcher, OR\u0421ID 0000-0001-6298-9115<br><strong>I. R. Povorotnia<\/strong><sup>1,*<\/sup>, Ph. D. (Tech.), Senior Researcher, OR\u0421ID 0000-0001-5872-7403<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><sup>1&nbsp;<\/sup><em>Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine<\/em><br><em><sup>*&nbsp;<\/sup>Corresponding author:<\/em> <em>iro4ka01091990@gmail.com<\/em><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">THEORETICAL AND EXPERIMENTAL JUSTIFICATION OF THE SOLID-PHASE REDUCTION OF CHROMIUM AND IRON FROM THEIR OXIDES<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Abstract.<\/strong> Obtaining high-quality steel grades amid growing shortages of mineral and energy resources poses an important challenge for the metallurgical industry: improving existing technologies and developing new ones for producing alloying materials using substandard ores and waste. Solid-phase reduction (SPR) technology is a promising approach that enables sponge ligatures to be obtained from complex charges at temperatures below their melting points. This reduces energy costs and ensures a lower content of harmful elements in the metal, particularly sulfur and, under certain conditions, phosphorus. The technological features of SPR distinguish it from traditional ferroalloy production processes. This work uses an approach to the thermodynamic study of the Cr-O-C system that reflects the prevailing direction of the solid-phase reduction mechanism of chromium oxide by carbon. In this case, the process mainly occurs in the vapor-gas phase, with the gas phase (CO-CO<sub>2<\/sub>) playing a decisive role in connecting the solid reagents.It has been found that further decarburization of products from the solid-phase co-reduction of chromium and iron is possible through additional thermochemical treatment of the reduction product. The reduction of carbon by treating the sponge ligature with a gas mixture of H<sub>2&nbsp;<\/sub>\u2013 H<sub>2<\/sub>O or Ar&nbsp;\u2013 H<sub>2<\/sub>O at a temperature of 1273&nbsp;\u2013 1373&nbsp;K and H<sub>2<\/sub>O concentration of 1&nbsp;\u2013 2% for 25&nbsp;\u2013 40 minutes has been scientifically substantiated and experimentally confirmed.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Keywords:<\/strong> solid-phase reduction, carbothermic reduction, carbide formation, chromium oxide, chromium carbide, physicochemical properties, Gibbs energy.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>For citation:<\/strong> Stepanenko, D. O., Grishin, O. M., Kuksa, O. V., Lisova, L. O., &amp; Povorotnia, I. R. (2026). Theoretical and experimental substitution of solid-phase reduction of chrome and zatiz from their oxides. <em>Fundamental and applied problems of ferrous metallurgy,<\/em> 40, 465-483. <a href=\"https:\/\/doi.org\/10.52150\/2522-9117-2026-40-028\">https:\/\/doi.org\/10.52150\/2522-9117-2026-40-028<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>References<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">1.&nbsp; Simonov, V. K., Zolotareva, V. V., &amp; Vlasenko, V. N. (1998). O mehanizme tverdofaznogo vosstanovleniya Cr<sub>2<\/sub>O<sub>3<\/sub> uglerodom. <em>Theory and Practice of Metallurgy<\/em><em>,<\/em> (2), 17-20<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">2.&nbsp; Grishin, O. M. (2022). <em>Fiziko-himichni osnovi otrimannya Fe-Cr gubchatih ligatur<\/em>. Zhurfond<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">3.&nbsp;&nbsp;Popov, A. A., Ostrik, P. N., &amp; Gasik, M. M. (1986). Termodinamika vosstanovleniya i karbidoobrazovaniya v sisteme Cr-O-C. Iz.VUZov, <em>Chernaya metallurgiya<\/em>, (10), 1-3<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">4.&nbsp;&nbsp;Ostrik, P. N., Gasik, M. M., &amp; Pirog, V. D.(1992). <em>Metallurgiya gubchatyh i poroshkovyh ligatur<\/em>. Tehnika<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">5.&nbsp; Turkdogan, E. T. (1985). <em>Fizicheskaya himiya vysokotemperaturnyh processov<\/em>. Metallurgiya<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">6.&nbsp; Morris, A. E., Geiger, G., &amp; Fine, H. A. (2010). <em>Handbook on Material and Energy Balance Calculations in Metallurgical Processes<\/em>. Hardcover: Wiley Wiley<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">7.&nbsp; Popov, A. A., Ostrik, P. N., &amp; Gasik, M. M. T. (1987). ermodinamika vosstanovleniya i karbidoobrazovaniya v sisteme Fe-Cr-O-C. <em>Izvestiya vuzov<\/em>, <em>Chernaya metallurgiya,<\/em> (4), 1-4<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">8.&nbsp; <em>Razrabotka tehnologicheskih osnov energosberegayushego processa polucheniya hromistyh ligatur v tv. sostoyanii s ispolzovaniem tehnogennyh othodov prom. predpriyatij Ukrainy<\/em>. Otchet po NIR. Dnepropetrovsk, GMetAU. 1996. 34s.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">9.&nbsp; Bratberg J., &amp; Frisk K. (2004). An experimental and theoretical analysis of the phase equilibria in the Fe-Cr-V-C system. <em>Met. and Mat. Trans<\/em>. 35A(12), 3649-3663<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">10. Andersson, J.-O. (1988). A Thermodynamic Evaluation of the Fe-Cr-C System. <em>Metallurg. Trans. A<\/em>., 19A(3), 627-636<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">11. Pahlman, J. C. (1985). Direct Method to Prepare Low Carbon Ferrochrome. <em>Physical Chemistry of Extraction Metallurgy: Proc. Conference<\/em>, New York, USA, 24-28 Feb. 1985, Metal Abstract, 06-42-0071<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">12.&nbsp;Vlasyuk, R. Z., Dejmovich, V. B., Mamonova, I. A. et al. (1981). Rastvorenie karbida Cr<sub>3<\/sub>C<sub>2<\/sub> v zheleznoj matrice. <em>Poroshkovaya metallurgiya<\/em>, (10), 26-30<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">13.&nbsp;Kolnesa, M., Pirsoa, J., K\u00fcbarseppa, J., Viljusb, M., &amp; Traksmaab, R. Structure formation and characteristics of chromium carbide\u2013iron\u2013titanium cermets. <em>Proceedings of the Estonian Academy of Sciences<\/em>. 2016 Vol. 65. \u21162. \u0420. 138-143. <a href=\"https:\/\/doi.org\/10.3176\/proc.2016.2.09\">https:\/\/doi.org\/10.3176\/proc.2016.2.09<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">14.&nbsp;Gasik, M. I., Lyakishev, N. P., &amp; Emlin, B. I. (1988). <em>Teoriya i tehnologiya proizvodstva ferrosplavov<\/em>. Metallurgiya<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">15. Tapasa, K., Barashev, A. V., &amp; Bacon, D. J. (2007). Computer simulation of the interaction of carbon atoms with self-interstitial clusters in a-iron. <em>Journal of Nuclear Material<\/em>, 361(1), 52-61. <a href=\"https:\/\/doi.org\/10.1016\/j.jnucmat.2006.10.022\">https:\/\/doi.org\/10.1016\/j.jnucmat.2006.10.022<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">16.&nbsp;&nbsp;&nbsp; Gasik, M., Dashevskii, V., &amp; Bizhanov, A. (2020). <em>Ferroalloys: Topics in Mining<\/em>. Springer Cham<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">17.&nbsp;Grishin, A. M., Simonov, V. K., &amp; Vlasenko, V. N. (2011). Issledovanie kinetiki i mehanizma tverdofaznogo vosstanovleniya Cr<sub>2<\/sub>O<sub>3<\/sub> s primeneniem intensificiruyushih vozdejstvij. <em>Theory and Practice of Metallurgy<\/em>, (3-4), 114-118<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">18.&nbsp;Simonov, V. K., Grishin, A. M. (2013). Thermodynamic Analysis and the Mechanism of the Solid-Phase Reduction of Cr<sub>2<\/sub>O<sub>3<\/sub> with Carbon. Russian metallurgy (Metally). <em>Theory of metallurgical Processes<\/em>, (6), 425-434<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">19.&nbsp;Grishin, A. M., Simonov, V. K., &amp; Sheglova, I. S. (2014). O nesootvetstvii kineticheskih zakonomernostej termodinamicheskim predposylkam reakcij gazifikacii ugleroda N<sub>2<\/sub>O i SO<sub>2<\/sub>. Izvestiya vuzov. <em>Chernaya metallurgiya<\/em>, (7), 64-67.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">20. Ohotskij, V. B., Kostolov, O. L., Simonov, et al. (1997). <em>Teoriya metalurgijnih procesiv<\/em>. IZMN<\/p>\n\n\n\n<p class=\"has-text-align-right wp-block-paragraph\"><em>\u0420\u0443\u043a\u043e\u043f\u0438\u0441 \u043d\u0430\u0434\u0456\u0439\u0448\u043e\u0432 \u0434\u043e \u0440\u0435\u0434\u0430\u043a\u0446\u0456\u0457 \/ Received 25.02.2026<\/em><br><em>\u0420\u0435\u043a\u043e\u043c\u0435\u043d\u0434\u043e\u0432\u0430\u043d\u043e \u0434\u043e \u0434\u0440\u0443\u043a\u0443 \/ Accepted 28.05.2026<\/em><br><em>\u041e\u043f\u0443\u0431\u043b\u0456\u043a\u043e\u0432\u0430\u043d\u043e \/ Published 30.05.2026<\/em><\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><a href=\"https:\/\/jrn.isi.gov.ua\/sb\/sb40\/40_028.pdf\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"338\" src=\"https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-1024x338.png\" alt=\"\" class=\"wp-image-3541\" style=\"aspect-ratio:3.0297122212532703;width:249px;height:auto\" srcset=\"https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-1024x338.png 1024w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1.png 300w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-767x253.png 767w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-1536x507.png 1536w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-2048x676.png 2048w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-455x150.png 455w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-100x33.png 100w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-1061x350.png 1061w, https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2023\/08\/Button1-788x260.png 788w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>D. O. Stepanenko1, Ph.D. (Tech.), Senior Researcher, ORCID 0000-0001-5913-2284O. M. Grishin1 D. Sc. (Tech.), Senior Researcher, ORCID 0009-0000-0665-1179O. V. Kuksa1, Ph. D. (Tech.), Researcher, ORCID 0000-0002-6268-0692L. O. Lisova1, Ph. D. (Tech.), Senior Researcher, OR\u0421ID 0000-0001-6298-9115I. R. Povorotnia1,*, Ph. D. (Tech.), Senior Researcher, OR\u0421ID 0000-0001-5872-7403 1&nbsp;Iron and Steel Institute of Z. I. Nekrasov National Academy of [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-6537","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages\/6537","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=6537"}],"version-history":[{"count":2,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages\/6537\/revisions"}],"predecessor-version":[{"id":6925,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages\/6537\/revisions\/6925"}],"wp:attachment":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=6537"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}