{"id":1677,"date":"2020-12-15T11:09:23","date_gmt":"2020-12-15T09:09:23","guid":{"rendered":"https:\/\/jrn.isi.gov.ua\/?page_id=1677"},"modified":"2023-08-12T20:52:44","modified_gmt":"2023-08-12T17:52:44","slug":"1677-2","status":"publish","type":"page","link":"https:\/\/jrn.isi.gov.ua\/?page_id=1677&lang=en","title":{"rendered":"DOI: 10.52150\/2522-9117-2019-33-61-77"},"content":{"rendered":"<p style=\"text-align: left;\"><strong><a href=\"https:\/\/jrn.isi.gov.ua\/sb\/33%20Articlel%2004%20print\/33%20061-077.pdf\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1799\" src=\"https:\/\/jrn.isi.gov.ua\/wp-content\/uploads\/2021\/01\/Button-300x99.png\" alt=\"\" width=\"194\" height=\"64\" \/><\/a><\/strong><\/p>\n<p style=\"text-align: left;\"><strong>Semenov Yuri Stanislavovich.<\/strong> \u2013 \u2013Ph.D. (Engin.), Senior Researcher, Institute named after Z.I. Nekrasov of the NAS of Ukraine, Academican Starodubova square, 1, Dnipro, Ukraine, 49107; e-mail: yuriy.semenov.isi@gmail.com, ORCID 0000-0003-2299-5742<br \/>\n<strong>Shumelchik Evgeny Igorevich,<\/strong> Ph.D. (Engin.), Senior Researcher, Iron and Steel Institute named after Z.I. Nekrasovof the NAS of Ukraine, Academican Starodubova square, 1,Dnipro, Ukraine,49107; e-mail: shei@ua.fm, ORCID 0000-0001-5350-6425<br \/>\n<strong>Horupakha Victor Vladimirovich,<\/strong> Researcher, Iron and Steel Institutenamedafter Z.I. Nekrasovofthe NAS ofUkraine, Academican Starodubova square, 1, Dnipro, Ukraine, 49107; e-mail:<br \/>\nviktor.horupakha@gmail.com, ORCID 0000-0003-0531-1871, Z.I. Nekrasov Iron &amp; Steel Institute of the NASs of Ukraine, Dnipro<\/p>\n<h3 style=\"text-align: left;\"><strong>DEVELOPMENT AND IMPLEMENTATION OF THE NEW <\/strong><strong>APPROACHES TO DIAGNOSTICS AND MANAGEMENT OF THE <\/strong><strong>BLAST FURNACE SMELTING<\/strong><\/h3>\n<p style=\"text-align: left;\"><strong>Summary.<\/strong> The article presents a brief description of the results of blast furnace production research carried out at the Yenakiieve Iron &amp; Steel Works and the Dneprovsky Iron &amp; Steel Integrated Works in 2011\u20132019. For the conditions of transition modes of blast furnace to ensure its stability in changing the qualitative and quantitative composition of the components of the charge materials, as well as in the change of fuel additives in the blast, the complex use of information of modern means of automated control is proved: stationary thermosets and thermocouples to the lining. New approaches to the choice of rational charging programs using the principle of variable maximum ore loading along the radius of the furnace within the charging cycle for working conditions on a charge of low quality have been developed. The implementation of such a charging program over the next three years has allowed to ensure a stable and economical course of melting, and its adaptation to the technology of using pulverized coal has allowed to reduce the gas flow<br \/>\ntemperature of the peripheral zone throughout the height of the blast furnace, as well as to preserve the cooling system during the development of lining-free. Expert module of adjustment of the program of charging using the established rational ranges of change of temperature indices of gas flow distribution along the radius of the furnace under different technological conditions of blast furnace has been developed and implemented on three blast furnaces. The method of reasonable choice of location of closed air tuyeres or air tuyeres of different diameter was developed and tested using information on change of lining temperatures on height and circumference of blast furnace. The method of equalizing the raceway adiabatic flame temperature around the blast furnace circumference by creating a non-uniform flow rate of pulverized coal in the air tuyeres has been improved and implemented. The basic technological<br \/>\nrequirements for blast furnace blasting after its long stop without release of &#8220;gantry&#8221; cast iron and scraping of materials from the furnace, the use of which before and in the blast furnace blasting of the Yenakiieve Iron &amp; Steel Works and the Dneprovsky Iron &amp; Steel Integrated Works after a long-lasting set-up were developed economic indicators, while ensuring the preservation of refractory lining, structures and equipment.<br \/>\n<strong>Keywords:<\/strong> blast furnace, charging program, BLT, temperature probe, the quality of coke, pellet content in the charge, lining, blowing of a blast furnace.<\/p>\n<p style=\"text-align: left;\"><strong>References<\/strong><br \/>\n1. Semenov Yu.S., Shumelchik E.I., Horupakha V.V. Diahnostyka ta upravlinnya domennoyu plavkoyu v zminnykh palyvno-syrovynnykh umovakh (Diagnostics and Management of Blast Furnace Smelting in Variable Fuel and Raw Materials Conditions), Dnipro: Dominanta Print, 2018. \u2013 \u0440. 260. (In Russian).<br \/>\n2. Bol\u2019shakov, V.I. Application of blast furnace smelting technology with pulverized-coal injection in Ukraine. \u00abFundamental&#8217;nyye i prikladnyye problemy chernoy metallurgii\u00bb. Sbornik nauchnykh statey ISI NANU, 2011,<br \/>\nno. 23, pp. 30\u201336. (In Russian).<br \/>\n3. Podkorytov A.L. Introduction of Pulverized-Coal Injection at Yenakiieve Iron and Steel Works. [A.L. Podkorytov, A.M. Kuznetsov, A.V. Zubenko, at al.] Steel in Translation, 2017. \u2013 Vol. 47, No. 5, pp. 313\u2013319. (In English).<br \/>\n4. Mozharenko N.M., Semenov Yu.S., Horupakha V.V., Shumelchik E.I. Features of Blast Furnace Technology With the Use of Pulverized-Coal Injection. Metallurgical and mining industry, 2017, no 5, pp. 2\u20139. (In Russian).<br \/>\n5. Bolshakov V.I. Study of the Flow of Burden Materials and their Distribution on the Furnace Top of a Modern Blast Furnace. [V.I. Bolshakov, Yu.S. Semenov, N.G. Ivancha, at al.] Metallurgical and mining industry, 2012. \u2013 Vol. 4, No. 3, pp. 158\u2013165. (In English).<br \/>\n6. Semenov Yu.S. Model system for selecting and correcting charging programs for blast furnaces equipped with a bell-less charging apparatus. [Yu.S. Semenov, E.I. Shumelchik, V.I. Vishnyakov, at al.] Metallurgist,<br \/>\nJanuary 2013, Volume 56, Issue 9-10, pp. 652-657. (In English).<br \/>\n7. Bolshakov V.I., Semenov Yu.S., Kuznetsov A.M. The Experience of the Implementation of Modern Blast Furnace Equipped with Bell-Less Top Charging Device under Conditions of Changing Quality of Charge Materials. Metallurgical and mining industry, 2013. \u2013 Vol. 5, No. 2, pp. 56\u201364. (In English).<br \/>\n8. Semenov Yu.S. Selection of rational regimes of loading of a blast furnace equipped with cone-free charging devices for operation with low mass of supply and unstable quality of charge materials. Chern. Metall., 2013, no. 12, pp. 14\u201319.<br \/>\n9. Bolshakov V.I. Implementation of energy saving technology for a contemporary blast furnace under competitive fuel, raw material, and production conditions..[V.I. Bolshakov, Yu.S. Semenov, E.I. Shumel\u2019chik<br \/>\net al.]. Metallurgical and mining industry, No. 6, 6\u201314 (2014). (In Russian).<br \/>\n10. Semenov Yu.S. Effect of the Fuel, Raw Materials, and Process Conditions on the Behavior of Temperature Change in a Blast-Furnace Lining. [Yu.S. Semenov, N.M. Mozharenko, V.V. Gorupakha, at al.] Metallurgist,<br \/>\nJuly 2015, Vol. 59, Issue 3\u20134, pp. 290\u2013299. (In English)<br \/>\n11. Bol\u2019shakov V.I. The use of information on temperature over the surface of the charging bed to control blast furnace smelting. [V.I. Bol\u2019shakov, Yu.S. Semenov, E.I. Shumel\u2019chik et al.]. Metallurgical and mining<br \/>\nindustry, 2015, no. 3, pp. 2\u20137. (In Russian).<br \/>\n12. Semenov Yu.S. Monitoring Blast Furnace Lining Condition During Five Years of Operation. [Yu.S. Semenov, E.I. Shumel\u2019chik, V.V. Gorupakha at al.]. Metallurgist, July 2017, Vol. 61, Issue 3\u20134, pp. 291\u2013297. (In English)<br \/>\n13. Nesterov A.S. Study of the process of liquid phase formation during injection of pulverized coal fuel under the variable charge condition. [A.S. Nesterov, Yu.S. Semenov, V.V. Gorupakha et al.]. Bul. Chern.<br \/>\nMetallurg., No. 5, 24\u201328 (2017).<br \/>\n14. Semenov Yu.S., Using Thermal Probes to Regulate the Batch Distribution in a Blast Furnace with Pulverized-Coal Injection. [Yu.S. Semenov, E.I. Shumel\u2019chik, V.V. Gorupakha at al.] Steel in Translation, 2017. \u2013 Vol. 47, No. 6, pp. 389\u2013393. (In English)<br \/>\n15. Semenov Yu.S. Temperature Distribution of the Gas Flux in Blast Furnaces \u2013 Steel in Translation, 2017. \u2013 Vol. 47, No. 7, pp. 473\u2013477. (In English)<br \/>\n16. Semenov Yu.S., Horupakha V.V., Shumelchik E.I. The basic conditions of blowing of a blast furnace after its durable stopping for more than 80 days without tapping of freezing iron. Chernye Metally, 2017. \u2013 Vol. 11, pp. 28\u201336.<br \/>\n17. Semenov Yu.S., Shumel\u2019chik E.I., Gorupakha V.V. Efficient Management of the Charging of Blast Furnaces and the Application of Contemporary Means of Control Over the Variable Technological Conditions. Metallurgist, March 2018, Vol. 61, Issue 11\u201312, pp. 950\u2013958. (In English)<br \/>\n18. Semenov Yu.S., Shumel\u2019chik E.I., Gorupakha V.V. Blast Furnace Shaft Thermal State Monitoring System. Steel in Translation, 2017. \u2013 Vol. 47, No. 11, pp. 728\u2013731. (In English)<br \/>\n19. Semenov Yu.S., Shumel\u2019chik E.I., Gorupakha V.V. Expert Module of the Thermal Probe System for Blast Furnace Charging Control. Steel in Translation, 2018. \u2013 Vol. 48, No. 12, pp. 802\u2013806. (In English)<br \/>\n20. Semenov Yu.S. Use of thermal probes information for controlling the blast furnace charging. Metallurgical and mining industry, 2018. \u2116 7. \u0421. 208\u2013215. (In Russian).<br \/>\n21. Horupakha V.V. Trends in the Engineering of Blast Furnaces in Modern Fuel and Raw Materials Conditions. [V.V. Horupakha, Yu.S. Semenov, E.I. Shumelchik, E.D. Vyshinskaya]. Steel in Translation, 2019. \u2013 Vol. 49, No. 2, pp. 110\u2013117. (In English)<br \/>\n22. Horupakha V.V. Influence of Transient Blast Furnace Conditions on the Temperature in the Cooling System. [V.V. Horupakha, Yu.S. Semenov, E.I. Shumelchik, S.V. Vashchenko] Steel in Translation, 2019. \u2013 Vol. 49, No. 6, pp. 397\u2013401. (In English)<br \/>\n23. Semenov Yu.S. Choice of rational blast furnace charging regimes, CCU equipment, for operating conditions with a slow feed rate and with unstable charge material quality. Chern. Met: Byull. NTiEI, No. 12, 14\u201319 (2013).<br \/>\n24. Bol\u2019shakov V.I. Development of energy-saving charging technology of a blast furnace with a bell-less top in the context of fuel, raw materials, and technological conditions. [V.I. Bol\u2019shakov, Yu.S. Semenov,<br \/>\nE.I. Shumel\u2019chik et al.]. \u00abFundamental&#8217;nyye i prikladnyye problemy chernoy metallurgii\u00bb. Sbornik nauchnykh statey ISI NANU, 2014, no. 28, pp. 57\u201380. (In Russian).<br \/>\n25. Effectiveness of implementation of the circumferential uneven pulverized coal distribution on the blast furnace air tuyeres. [Yu.S. Semenov, V.V. Horupakha, I.Yu. Semion, A.Yu. Orobtsev, E.I. Shumelchik]. \u2013 Chernye Metally, 2019. \u2013 Vol. 10, pp. 11\u201316.<br \/>\n26. Experience of Using Manganese-Containing Materials in Blast-Furnace Charge. [Yu.S. Semenov, V.V. Gorupakha, A.M. Kuznetsov et al.]. \u2013 Metallurgist, January 2020, Volume 63, Issue 9\u201310, pp. 1013\u20131023. (In<br \/>\nEnglish)<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Semenov Yuri Stanislavovich. \u2013 \u2013Ph.D. (Engin.), Senior Researcher, Institute named after Z.I. Nekrasov of the NAS of Ukraine, Academican Starodubova square, 1, Dnipro, Ukraine, 49107; e-mail: yuriy.semenov.isi@gmail.com, ORCID 0000-0003-2299-5742 Shumelchik Evgeny Igorevich, Ph.D. (Engin.), Senior Researcher, Iron and Steel Institute named after Z.I. Nekrasovof the NAS of Ukraine, Academican Starodubova square, 1,Dnipro, Ukraine,49107; e-mail: shei@ua.fm, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1677","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages\/1677","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1677"}],"version-history":[{"count":4,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages\/1677\/revisions"}],"predecessor-version":[{"id":3906,"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=\/wp\/v2\/pages\/1677\/revisions\/3906"}],"wp:attachment":[{"href":"https:\/\/jrn.isi.gov.ua\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1677"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}