DOI: 10.52150/2522-9117-2020-34-101-116

Yushkevich Pavlo Olegovich, Ph.D. (Engin.), Researcher, Iron and Steel Institute named after Z.I. Nekrasovof the NAS of Ukraine, Academican Starodubova square, 1, Dnipro, Ukraine, 49107; e-mail: metallurgistISI@gmail.com, ORSID 0000-0002-2675-0737

Experience and current state of use of the multi-tiered tuyeres in the oxygen-converter craft-shops of Ukraine

Summary. To date, the most common in the oxygen-converter shops of metallurgical enterprises of Ukraine is the top purge using single-tier lances. Therefore, it is important to conduct research to improve the design of lances. The article is devoted to the results of the study of the use of multilevel lances. For the first time the main stages of development and use of multilevel lances in oxygen-converter shops of metallurgical enterprises of Ukraine from the moment of their origin to the present time are fully described. The first constructions of two-tier and three-tier structures of lances, which passed industrial or experimental tests in Ukraine, were developed at the Institute of Ferrous Metallurgy of the National Academy of Sciences of Ukraine. It is shown that multilevel lances in oxygen-converter shops of metallurgical enterprises of Ukraine have repeatedly demonstrated the feasibility and effectiveness of their use, compared with the classic designs of single-storey lances. But due to the difficult economic situation in the metallurgical industry, the use of such lances was stopped. It is established in the work that the use of multi-level lances allows: to increase the number of control actions on the purge and thus stabilize the development of physicochemical processes, the calm purge; to improve the heat balance of converter smelting; to increase the rate of afterburning of CO to CO2; provide, if necessary, simultaneous purging with two types of gases; increase the amount of scrap metal in the filling, lime, fluorspar, sinter and chromium ore, without the use of additional energy; reduce the intensity of sweeping of lance and oxygen-converter equipment. Studies have shown that the shortcomings in the process of industrial operation of multi-layered lances are primarily due to the imperfection of empirically designed structures. The ways of elimination of shortcomings of multilevel lances due to development of a rational design and the corresponding technique of calculation of its basic constructive parameters are shown.
Keywords: oxygen converter, top purge, multi-tier tuyere, two-tier tuyere, three-tier tuyere.

Reference

Zrazhevskiy A.D., Chernyatevich A.G., Sushchenko A.V. & Gritsenko A.S. (2014). Sostoyaniye i dalneysheye sovershenstvovaniye konstruktsiy kislorodnykh furm v konverternykh tsekhakh Ukrainy [State and further improvement of oxygen tuyere structures in converter shops of Ukraine]. Metallurgicheskaya i gornorudnaya promyshlennost [Metallurgical and mining industry], 2014, 6, 20-30. [In Russian].

Chernyatevich A.G., Sigarev Ye.N. & Chernyatevich I.V. et al. (2012). Razrabotka konstruktsii dvukhyarusnoy furmy i rezhima produvki vanny 160 – t konverterov PAO «ArselorMitall Krivoy Rog» s yeye ispolzovaniyem. [Development of the design of a two-tier lance and a mode for blowing a bath of 160 – t converters of PJSC “ArcelorMital Kryvyi Rih” with its use]. Teoriya i praktika metallurgii [Theory and practice of metallurgy], 2012, 5-6, 76-85. [In Russian].

Baptizmanskiy V.I., Kulikov V.O. & Kitayev A.T. et al. (1974). Rabota 130-t konverterov, oborudovannykh dvukhyarusnymi furmami [Operation of 130-ton converters equipped with two-tier tuyeres]. OAO «Chermetinformatsiya»: Byulleten «Chernaya metallurgiya» [Ferrous Metallurgy Bulletin], 1974, 6, 2-14. [In Russian].

Nikiforov B.V., Korchenko V.P. & Goncharenko G.N. (1968). Issledovaniye raboty kislorodnogo konvertera s ispolzovaniyem dvukhyarusnoy furmy [Investigation of the operation of the oxygen converter using a two-tier lance]. Sbornik nauchnykh trudov «Proizvodstvo i svoystva stali i splavov» [Collection of scientific papers “Production and properties of steel and alloys”]. TSNIICHM. Moskva: Metallurgiya, 1968, 63, 15-18. [In Russian].

Smoktiy V.V., Lapitskiy V.V. & Belokurov E.S. (1992). Kombinirovannyye protsessy vyplavki stali v konverterakh [Combined processes of steel smelting in converters]. Kiev: Tekhnika, 1992, 163 p. [In Russian].

Chernyatevich A.G., Uchitel L.M. & Nesvet V.V. et al. (1996). Etapy razrabotki i napravleniya sovershenstvovaniya konstruktsiy kislorodnykh furm v konverternom tsekhe Dneprovskogo metallurgicheskogo kombinata [Development stages and directions for improving the designs of oxygen tuyeres in the converter shop of the Dneprovsky metallurgical plant]. Metall i litye Ukrainy [Metal and casting of Ukraine], 1996, 9-10, 42-47. [In Russian].

Velichko A.G., Chernyatevich A.G. & Sigarev Ye. N. et al. (2011). Novyye napravleniya v ispolzovanii dvukhyarusnykh furm dlya produvki konverternoy vanny [New directions in the use of two-tier tuyeres for purging a converter bath]. Teoriya i praktika metallurgii [Theory and Practice of Metallurgy], 2011, 5-6, 12-18. [In Russian].

Velichko A.G. (1992). Sovremennyy opyt proyektirovaniya i primeneniya kislorodnykh furm v staleplavilnom proizvodstve KNR (po materialam Vsekitayskogo soveshchaniya po proyektirovaniyu, izgotovleniyu i primeneniyu kislorodnykh furm) [Modern experience in the design and use of oxygen tuyeres in the steelmaking industry of China (based on the materials of the All-China meeting on the design, manufacture and use of oxygen tuyeres)]. Chernaya metallurgiya: Byulleten «NTI» [Ferrous Metallurgy. Bulletin of Scientific, Technical and Economical Information], 1992, 10, 39-42. [In Russian].

Rymarchyk  N. (1998). Post combustion lance in Basic Oxygen Furnace (BOF) operations. Steelmaking Conference Proceedins, 1998, 445-449.

Chernyatevich A.G. & Yushkevich P.O. (2015). Kombinirovannaya produvka konverternoy vanny s ispolzovaniyem trekhyarusnoy furmy [Combined blowing of a converter bath using a three-tiered lance]. Litye. Metallurgiya. 2015: Materialy KHÍ Mezhdunarodnoy nauchno-prakticheskoy konferentsii (26-28 maya 2015 g) [Casting. Metallurgy. Materials of the XI International Scientific and Practical Conference]. Zaporozhie: «ZTPP», 2015, p.p. 437-438. [In Russian].

Chernyatevich A.G., Kovalenko A.G. & Sushchenko A.V. (2014). Razrabotka i sovershenstvovaniye konstruktsii dvukhyarusnoy furmy dlya 160-t konverterov PAO «YEMZ» [Development and improvement of the design of a two-tier lance for 160-ton converters of PJSC “EMZ”]. Teoriya i praktika metallurgii [Theory and practice of metallurgy], 2014, 3-6, 20-28. [In Russian].

Chernyatevich A.G., Molchanov L.S. & Yushkevich P.O. (2017). Napravleniya povysheniya effektivnosti produvki vanny 160-t konverterov PAO «ArselorMittal Krivoy Rog» [Directions for increasing the efficiency of bath blowing of 160-ton converters of PJSC “ArcelorMittal Kryvyi Rih”]. Teoriya i praktika metallurgii [Theory and practice of metallurgy], 2017, 3-4, 79-85. [In Russian].

Фундаментальные и прикладные проблемы черной металлургии
Logo