DOI: 10.52150/2522-9117-2019-33-156-172

Razdobreev Valery Guriyovych, PhD (Engin.), Senior Researcher, Institute named after Z.I. Nekrasov of the NAS of Ukraine, Academican Starodubova square, 1, Dnipro, Ukraine, 49107; e-mail: v_razdobreev@mail.ru
Palamar Dmitry Grigorovich, Junior Researcher (Engin.), Iron and Steel Institute named after Z.I. Nekrasov of the NAS of Ukraine, Academican Starodubova square, 1, Dnipro, Ukraine, 49107; e-mail: v_razdobreev@mail.ru

Investigation of the influence of hot asymmetric long products on the formation of the microstructure, mechanical properties and service characteristics of finished products

Summary. The aim of the work is to study the influence of the process of hot asymmetric rolling on the structural state, mechanical properties and operational characteristics of long products of simple form from ordinary carbon steel. To simulate the process of asymmetric high-quality rolling, the mathematical model previously developed in the ISI added the possibility of taking into account cases of rolling in a pair of rolls of different diameters, rolling in a pair of rolls of different materials, rolling with one drive and one non-drive rolls, rolling at different speeds in a pair of rolls and other. The calculations showed a reduction in rolling force to 10 % with an asymmetric rolling process compared to the traditional rolling process. The study of the features of the process of hot asymmetric rolling (shear rolling) compared with the traditional rolling process was carried out under industrial conditions in the production of a 12×12 mm square profile from ordinary low-carbon steel St3sp. It was found that the average values of HRB, σВ, and σТ in the studied samples practically do not differ, and the average values of δ5 are higher by 8 % (abs.) or ~ 27 % (rel.) In samples that were rolled using the asymmetric rolling technology than in samples that were rolled using traditional rolling technology. The estimation of dislocation density by the X-ray diffraction method showed that during hot asymmetric rolling, the dislocation density is reduced by ~ 46% due to the active flow of in-situ polygonization and recrystallization processes during deformation. In this case, the average values of the microfractures of the crystalline lattice of ferrite are 21% lower in the samples obtained by the method of asymmetric rolling than in the samples obtained by traditional rolling. For the first time, a decrease in the total atmospheric corrosion rate was found in samples that were rolled using asymmetric rolling technology (0.39 g/m2xh) compared to samples that were rolled using traditional rolling technology (0.445 g/m2xh).
Keywords: asymmetric hot rolling, traditional rolling, microhardness, hardness, mechanical properties, atmospheric corrosion rate.

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