DOI: 10.52150/2522-9117-2024-38-400-414
Klemeshov Yevhen Serhiiovych, Ph. D. (Tech.), Researcher, Processes and Machines for Metal Forming Department, Iron and Steel Institute of Z.I. Nekrasov, National Academy of Sciences of Ukraine, Akademika Starodubova sq., 1, Dnipro, 49107, Ukraine. ORCID: 0000-0001-6486-5319. Email: klemeshov.evgen@gmail.com
Prykhodko Ihor Yuriiovych, D. Sc. (Tech.), Senior Researcher, Head of Department, Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine, Academican Starodubova Square, 1, Dnipro, 49107, Ukraine. ORCID: 0000-0001-5651-8106. E-mail: isi@ukr.net
Merkulov Oleksii Yevhenovych, D. Sc. (Tech.), Senior Research, deputy director, Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine, Academican Starodubova Square, 1, Dnipro, 49107, Ukraine. ORCID: 0000-0002-7867-0659. E-mail: merkulov1@ukr.net
ANALYSIS OF THE PROBLEMS OF CREATING FLAT MULTILAYER BIMETALLIC COMPOSITIONS AND WAYS TO SOLVE THEM
Abstract. One of the trends in modern production is the search for materials capable of replacing steel, while gaining advantages and eliminating shortcomings in the characteristics and properties of products. Such material is bimetallic and multilayer composites. This work presents an analysis of the current state of developments in the production of bimetallic and multilayer composites. First of all, emphasis is placed on the manufacturing technologies of bimetallic composites, which are divided into two categories: with the use of deformation and without the use of deformation. It was concluded that rolling is the most widespread, simplest and effective method of obtaining bimetals and multilayer composite materials. The analysis of modern research trends in the field of bimetal production showed that the majority of works are devoted to the calculation of the energy parameters of the rolling process, deformation parameters and the state of the surface of the samples for obtaining a joint, the mechanical properties of composite products with a diverse combination of steels and non-ferrous metals, the study of the structure of the samples in place with unity Another important issue is the determination of the strength of the connection, which is currently estimated when calculating the stresses in the center of deformation or based on experimental and statistical data of the total degree of deformation. Nowadays, computer modeling is quite often used in calculations, which allows simulating the process of simultaneous deformation of two or more layers of metal, but it does not allow calculating the possibility of connecting the layers. In the work, a mathematical model for obtaining a multilayer bimetallic composition Ag-Cu-Ag by rolling method was developed, which allows to evaluate the influence of the parameters of the deformation process on the stress state of the metal layers. Based on the analysis of modern developments, it was determined that insufficient attention was paid to the issue of calculation and evaluation of the connection of layers, therefore, a criterion for the connection of metal layers was formulated. The expediency of creating a classification of ranges of criterion values for assessing the degree of strength of the connection of layers of bimetallic products is shown.
Key words: rolling, bimetal, composite, connection, mathematical model.
DOI: https://doi.org/10.52150/2522-9117-2024-38-400-414
For citation: Klemeshov, Ye. S., Prykhodko, I. Yu., & Merkulov, O. Ye. (2024). Analysis of the problems of creating flat multilayer bimetallic compositions and ways to solve them. Fundamental and applied problems of ferrous metallurgy, 38, 400-414. https://doi.org/10.52150/2522-9117-2024-38-400-414
References
1. Mansouri, H., Eghbali, B., & Afrand, M. (2019). Producing multi-layer composite of stainless steel/aluminum/copper by accumulative roll bonding (ARB) process. J. Manuf. Process, 46, 298–303
2. Frolov, V. A., Peshkov, V. V., Kolomenskiy, A. B., & Kazakov, V. A. (1977). Svarka. Vvedenie v spetsialnost.
3. Golovanenko, S. A. (1977). Svarka prokatkoy bimetallov. Metallurgiya
4. Svischev, G. P. (Ed). (1994). Aviatsiya: Entsiklopediya. Bolshaya rossiyskaya entsiklopediya
5. Alieva, S. G., Altman, M. B., & Ambartsumyan, S. M. (1984). Promyishlennyie alyuminievyie splavyi. Metallurgiya
6. Konovalov, O. F., Ryzhenkov, O. A., & Korolov, V. P. (2004). Systemnyi pidkhid do monitorynhu korozii ta zakhystu metalevykh konstruktsii. Fizyko-khimich na mekhanika materialiv. (5), 99-103
7. Lihoshva, V. P., Shatrava, A. P., & Pelikan, O. A. (2018). Sovremennyie sposoby iproizvodstva bimetallicheskih izdeliy. Metall i lite Ukrainyi, 9-10 (304-305), 46-53
8. Benker Dzh. G. (2009). Promyishlennoe primenenie svarki vzryivom (Obzor). Avtomaticheskaya svarka, (11), 49–53
9. Lyasnikov, A. V. (Ed.) (1997). Matematicheskoe modelirovanie protsessov obrabotki davleniem. TOO “Inventeks”
10. Shaparev, A. V., & Savin. I. (2016). Calculation of the Amount of the Reduction Required for the Formation of Compound Layers during Cold Rolling of Bimetals. Materials Science Forum, 870, Trans Tech Publications, Ltd., Sept. 2016, 328–333. https://doi.org/10.4028/www.scientific.net/msf.870.328
11. Tselikov, A. I., Nikitin, G. S., & Rokotyan, S. E. (1980). Teoriya prodolnoy prokatki. Metallurgiya
12. Maleki, H., Bagherzadeh, S., Mollaei-Dariani, B. et al. (2013). Analysis of Bonding Behavior and Critical Reduction of Two-Layer Strips in Clad Cold Rolling Process. Journal of Materials Engineering and Performance, 22, 917–925. https://doi.org/10.1007/s11665-012-0342-9.
13. Vini, M. H., Daneshmand, S., & Forooghi, M. (2017). Roll Bonding Properties of Al/Cu Bimetallic Laminates Fabricated by the Roll Bonding Technique. Technologies, 5, 32. https://doi.org/10.3390/technologies5020032
15. Milner, D. R., & Vaidyanath, L. R. (1960). Significance of surface preparation in cold pressure welding. Met Constr Br Weld J., 7, 1-6
16. Wright, P. K., Snow, D. A., & Tay, C. K. (1978). Interfacial conditions and bond strength in cold pressure welding by rolling. Metals Technology, 5(1), 24-31
14. Khan, H. A., Asim, K., Akram, F., Hameed, A., Khan, A., & Mansoor, B. (2021). Roll Bonding Processes: State-of-the-Art and Future Perspectives. Metals, 11, 1344. https://doi.org/10.3390/met11091344
