DOI: 10.52150/2522-9117-2024-38-146-167

Yelisieiev Volodymyr Ivanovych, Ph. D. (Pys.-Math.), Senior Researcher, Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine, Academican Starodubova Square, 1, Dnipro, 49107, Ukraine. ORCID: 0000-0003-4999-8142. E-mail: ovoch-isi@outlook.com

Manachyn Ivan Oleksandrovych, Ph. D. (Tech.), Senior Researcher, Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine, Academican Starodubova Square, 1, Dnipro, 49107, Ukraine. ORCID: 0000-0001-9795-6751. E-mail: ovoch-isi@outlook.com

Molchanov Lavr Serhiiovych, Ph. D. (Tech.), Head of Department, Senior Researcher, Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine, Academican Starodubova Square, 1, Dnipro, 49107, Ukraine. ORCID: 0000-0001-6139-5956. E-mail: metall729321@gmail.com

Kysliakov Volodymyr Hennadiiovych, Ph. D. (Tech.), Senior Researcher, Head of Department, Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine, Academican Starodubova Square, 1, Dnipro, 49107, Ukraine. ORCID: 0000-0002-1775-5050. E-mail: ovoch-isi@outlook.com

Rudenko Oleksandr Leonidovych, Ph. D. (Tech.), Senior Researcher, Iron and Steel Institute of Z. I. Nekrasov National Academy of Sciences of Ukraine, Academican Starodubova Square, 1, Dnipro, 49107, Ukraine. ORCID: 0000-0001-6068-9901. E-mail: ovoch-isi@outlook.com

MATHEMATICAL AND ANALYTICAL ANALYSIS OF THE INFLUENCE OF TECHNOLOGICAL FACTORS AND PARAMETERS ON THE EFFICIENCY OF THE PROCESS OF DESULFURIZATION OF CAST IRON WITH MAGNESIUM

Abstract. The purpose of the work was to make a mathematical and analytical assessment using the methods of mathematical statistics and modern computer application programs of the unit effect of temperature, initial and final sulfur content, depth of the liquid bath and mass of cast iron, mass of ladle slag, intensity of magnesium supply, consumption of gas carrier and freeboard in a ladle on the effectiveness of the desulphurization process of cast iron with magnesium. The comparison of the obtained results of mathematical and statistical processing with the results of a theoretical assessment of the influence of technological factors and parameters on the efficiency of the magnesium iron desulfurization process made it possible to assess the presence and potential opportunities for increasing the efficiency of the iron desulfurization processes implemented in different initial conditions. In order to improve technological processes of desulfurization of cast iron with magnesium, it is recommended to control and, if necessary, adjust the chemical composition and parameters of ladle slags to increase their basicity and sulfide capacity. The expediency is shown, on measures and expansion composed bank of actual data, continue their mathematical and statistical processing for clarification purposes single impact on efficiency process desulfurization cast iron initial conditions and parameters processing.

Key words: desulfurization, cast iron, statistical analysis, ladle, slag, mixer.

DOI: https://doi.org/10.52150/2522-9117-2024-38-146-167

For citation: Yelisieiev, V. I., Manachyn, I. O., Molchanov, L. S., Kysliakov, V. H., & Rudenko, O. L. (2024). Mathematical and analytical analysis of the influence of technological factors and parameters on the efficiency of the process of desulfurization of cast iron with magnesium. Fundamental and applied problems of ferrous metallurgy, 38, 146-167. https://doi.org/10.52150/2522-9117-2024-38-146-167.

References

1. International Magnesium Association The Global Voice for magnesium, October 21, 1999.

2. Voronova, N. A. (1980). Desulfuratsyia chuhuna mahnyem. Metallurhyia

3. Shevchenko, A. F., Bolshakov, V. Y., & Bashmakov, A. M. (2011). Tekhnolohyia y oborudovanye desulfuratsyy chuhuna mahnyem v bolshehruznыkh kovshakh. Naukova dumka

4. Shevchenko, A. F., Manachyn, Y. A., Verhun, A. S. et al. (2017). Vnepechnaia desulfuratsyia chuhuna v kovshakh. Tekhnolohyia, yssledovanyia, analyz, sovershenstvovanye. Dnepro – VAL

5. Zborshchyk, A. M. (2021). Analyz yssledovanyi desulfuratsyy chuhuna mahnyem. Metallurgichnskaia i gornorudnaia promyshlennost, (6), 18-20

6. Zborshchyk, A. M., Klymanchuk, V. V., & Kosolap, N. V. Effektivnost sovremennykh tekhnologii desulfuratcii chuguna magniem. Metall i lite Ukrainy, (3-4), 20-22.

7. Zborshchik, A. M. (2014). Vliianie rastvorimosti i uslovii rastvoreniia magniia v chugune na effektivnost desulfuratcii metalla. Chernaia metallurgiia, (4), 26-34

8. Shevchenko, A. F. (2010). Kompleksnyi podkhod pri vybore i otcenke tekhnologii vnepechnoi desulfuratcii chuguna. Fundamental and applied problems of ferrous metallurgy, 22, 106-120

9. Sergio, C. , Alessandro, P. , Flavio, V. J., & Lee, J. (1999). Hot metal desulphurization by CaCMVlg coinjection in Usiminas Steel Shop 2. In: ISS Steelmaking Conference, Chicago, USA, pp. 183 – 201

10. Shevchenko, A. F. (1997). Razrabotka i razvitie teorii i tekhnologii protcessov vnepechnoi desulfuratcii chuguna v kovshakh vduvaniem dispergirovannykh reagentov. D. Sc. thesis, specialty 05.16.02. Dnepropetrovsk, IChM NANU

11. Zborshchik, A. M. (1995). Razvitie teorii i protcessov desulfuratcii i modifitcirovaniia chuguna magniem. D. Sc. thesis, specialty 05.16.02. Donetck, DGTU.

12. Vergun, A. S. (2003). Razvitie teorii i razrabotka resurso- i energosberegaiushchikh tekhnologii kovshevogo rafinirovaniia chuguna pered kislorodno-konverternoi plavkoi. D. Sc. thesis, specialty 05.16.02. Dnepropetrovsk

13. Sigarev, E. N. (2012). Nauchnoe obosnovanie i razrabotka kompleksnoi energoeffektivnoi tekhnologii konverternogo proizvodstva zhelezouglerodistogo poluprodukta. D. Sc. thesis, specialty 05.16.02. Dnepropetrovsk, IChM NMetAU

14. Zborshchik, A. M. (2001). Analiz termodinamiki i kinetiki desulfuratcii chuguna magniem. Stal, (7), 17-20

15. Machikin, V. I., & Skladanovskii, E. N. (1979). Issledovanie desulfuratcii chuguna magniem. Stal, (4), 251-254

16. Okhotskii V. B. (2001). Model desulfuratcii chuguna. Magnii. Metallurgicheskaia i gornorudnaia promyshlennost, (1), 23-25

17. Diudkin, D. A., Grinberg, S. E., & Marintcev, S. N. (2001). Mekhanizm desulfuratcii chuguna granulirovanym magniem. Metallurg, (4), 38-40

18. Irons, G. A, & Guthrie, I. L. (1981). Kinetika desulfuratcii rasplavlennogo zheleza s ispolzovaniem para magniia. Metallurgical Transactions B, (12B), 755-767

19. Irons, G., & Guthrie, I. (1981). Kineticheskie aspekty desulfuratcii chuguna magniem. Metals Society, (3), 114-121

20. Konoplia, V. G., & Plokhikh, P. A. (1985). O mekhanizme desulfuratcii chuguna pri obrabotke ego magniem. Metallurgiia i koksokhimiia, (88), 49-55

21. Nosochenko, O. V., Baptizmanskii, V. I., Ivanov, E. A., Shevchenko, A. F., Dvoskin, B. V., Lonskii, A. M., & Pozhivanov, M. A. (1993). Zakonomernosti desulfuratcii chuguna granulirovannym magniem. Stal, (8)

22. Vergun, A. S. (2000). Mekhanizm protcessa desulfuratcii chuguna magniem. Metallurgicheskaia i gornorudnaia promyshlennost, (3), 19-2222. Verhun A.S. Mekhanyzm protsessa desulfuratsyy chuhuna mahnyem. Metallurhycheskaia y hornorudnaia promыshlennost. 2000.- №3. – S19-22.

23. Rudenko, A. L. (2012). The Kinetics of Interfacial Transfer of Sulfur During Hot metal Treatment with. The Seventh International Conference on Material Technologies and Modeling MMT – 2012, Ariel Univesity Center of Samaria Ariel, Israel, August 20-23, 2012, pp.138-149

24. Izuchenie zakonomernostei vzaimodeistviia kholodnogo dvukhfaznogo magniisoderzhashchego potoka s rasplavom chuguna pri istechenii na bolshikh glubinakh rafinirovaniia vanny. (2005). Otchet No. 0106U03771. Institut chernoi metallurgii NAN Ukrainy

25. Belai, G. E., Dembrovskii, V. V., & Sotcenko, O. V. (1993). Organizatciia metallurgicheskogo eksperimenta. Metallurgiia

26. Baptizmanskii, V. I., Iakovlev, Iu. N., & Paniotov, Iu. S. (1992). Organizatciia eksperimenta.  UMKVO

Фундаментальные и прикладные проблемы черной металлургии
Logo